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OnScale and SoftMEMS Collaborate with Mentor to Announce a New Integrated Workflow for MEMS Digital Prototyping

Parul Dubey on October 24, 2019 - in News, Products, Technology

Leading MEMS companies are adopting the OnScale and SoftMEMS Digital Prototyping solution to massively reduce risk, cost, and time-to-market for new MEMS and sensor products.

San Diego, CA – Today, at the MEMS & Sensors Executive Congress – MSEC 2019, OnScale® and SoftMEMS® announced the first truly integrated workflow for MEMS Digital Prototyping combining Cloud Engineering Simulation and Tanner electronic design automation (EDA) tools from Mentor®, a Siemens business.

Enabling MEMS Digital Prototyping Through EDA-Process Modeling-Cloud Engineering Simulation Integration

“The deep integration of design tools offered by OnScale, SoftMEMS, and Mentor, our first EDA partner, provides a unique workflow enabling the co-design and simulation of micromachined electromechanical systems (MEMS) and sensor devices”, says Ian Campbell, CEO, OnScale. The workflow leverages Mentor’s Tanner EDA solutions for schematic and layout capture, SoftMEMS® process simulation to create realistic 3D CAD of as-manufactured MEMS, and the OnScale® Cloud Engineering Simulation platform for fast simulations of large MEMS models and parametric sweeps for MEMS design optimization – what the companies describe as “Digital Prototyping”. Data from simulations is easily fed back into the Tanner L-Edit MEMS tool so that engineers can develop integrated circuits (ICs) quickly with accurate MEMS performance and timing data across manufacturing variances and environmental conditions.

The integrated workflow allows MEMS engineers to rapidly accelerate product development and shift significant cost away from expensive and time-consuming physical prototyping processes to digital prototyping. “In many cases, our customers see a 90% reduction in cost, risk, and time-to-market by shifting from physical prototyping to digital prototyping,” continues Campbell.

Previously, MEMS engineers were forced to work in many separate decoupled software tools – EDA tools from Mentor, 3D CAD tools, computer-aided engineering (CAE) simulation tools, and post-processing tools like MATLAB® and Microsoft® Excel®. Due to the slow pace of these decoupled, legacy desktop engineering processes, MEMS companies had to rely on physical prototyping – creating a design, manufacturing a physical prototype, observing performance and reliability in an electronics lab, identifying design flaws, and then going back to the drawing board to repeat the process all over again.

“Tanner EDA is a MEMS design tool technology leader. Tanner L-Edit MEMS is engineered specifically for MEMS design, and is part of the Tanner Platform for IC, MEMS and Photonics design,” says Greg Lebsack, General Manager of the ICDS group at Mentor. “The collaboration with SoftMEMS and OnScale brings MEMS design to the next new level – a streamlined flow from efficient MEMS layout, 3D modeling to large simulation capacity and fast turn-around.”

Smashing Down the Barriers to the Co-Design and Simulation of MEMS Technologies

With the OnScale and SoftMEMS integration, engineers can rapidly iterate on new designs using digital prototypes. With a digital prototyping process, engineers first develop parametric geometry in their EDA tool of choice, generate large sets of 3D models for analysis using SoftMEMS, and execute all of the 3D simulations in parallel on the powerful OnScale Cloud Engineering Simulation platform, generating a wealth of engineering data. Reduced-order models of MEMS components are made efficiently, which helps accelerate IC circuit design.

“With this solution, we are smashing down the barriers to the co-design and simulation of MEMS and sensor devices,” says Dr. Mary Ann Maher, CEO, SoftMEMS. “Historically, MEMS specialists – electrical, mechanical, process, reliability, test, and systems engineers – worked in siloed environments and had trouble sharing and collating data in order to derive meaningful engineering insights. Now, with the SoftMEMS and OnScale integration, engineering teams can operate off the same sheet of music and ensure devices are truly optimized for performance, cost, and reliability.”

“As a MEMS engineer and entrepreneur at my first company, NextInput, I felt the pains of working with legacy desktop simulation tools that were too expensive and too slow to yield meaningful engineering insights,” says Campbell. “As a result, we made a lot of scrap – physical prototypes that didn’t work. With Digital Prototypes made possible by the cooperation of OnScale, SoftMEMS, and Mentor, MEMS engineers can be more confident that their designs will work, will yield, and will be robust in the environments and systems for which they were designed.”

Highlights of Integrated Mentor -SoftMEMS-OnScale Workflow

  • EDA-Process Modeling-Cloud Engineering Simulation integration enabling MEMS Digital Prototyping
  • Realistic 3D CAD of as-manufactured micromachined electromechanical systems (MEMS) with SoftMEMS.
  • On-demand, scalable, pay-as-you-simulate simulation in the cloud with OnScale.
  • Integrated workflow including Mentor, SoftMEMS, and OnScale.
  • Digital Prototypes to accelerate product development and reduce cost and risk.
  • World-class co-design and simulation capabilities for a tighter integration of engineering teams.
About OnScale
OnScale is the first and only Cloud Engineering Simulation platform. OnScale combines powerful multiphysics solver technology with the limitless compute power of cloud supercomputers. With OnScale, engineers can run massive numbers of full 3D multiphysics simulations in parallel to create true Digital Prototypes – digital representations of physical high-tech devices that capture the complete behavior of a device over its operating envelope. By shifting expensive and time-consuming physical prototyping to digital prototyping, OnScale massively reduces cost, risk, and time-to-market for R&D firms pushing the boundaries of new technology. OnScale is the Future of Engineering. Visit www.OnScale.com to try out the platform today.
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